
Construction Gap Filler (Backer Rod)
The Construction Gap Filler (Backer Rod) is a precision-manufactured, compressible foam material designed for joint control, sealant optimization, and long-term joint performance in construction assemblies. It is used primarily as a bond breaker and depth control medium in expansion joints, control joints, and gaps prior to sealant application.
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Manufactured from closed-cell or open-cell polyethylene foam, the backer rod provides a uniform, non-absorptive backing that supports sealants while preventing three-sided adhesion—an essential requirement for proper sealant movement and durability.
Material Composition & Structure:
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Made from extruded polyethylene foam
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Available in closed-cell (non-absorbent) and open-cell (compressible, breathable) variants
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Chemically inert, non-toxic, and resistant to most construction chemicals
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Uniform cell structure ensures consistent compression and recovery
Applications:
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Expansion and control joints in concrete structures
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Precast panel joints
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Window and door perimeter gaps
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Curtain wall systems
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Masonry and façade joints
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Roofing and waterproofing interfaces

